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China-based manufacturer of Safety Light Curtains & Machine Safety Sensors

One-Stop Machine Safety OEM/ODM
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Custom Machine-Safety Manufacturing (OEM/ODM)

Co-develop private-label safety light curtains and related machine-safety devices tailored to your machines and channels. Share your brief—application/machine type, protective height, resolution/beam pitch, safety level (Type 2/4), range, housing & mounting, connectors/outputs, and branding/packaging—and we turn it into testable specs with pre-production samples, hands-on engineering guidance, and a clear launch plan. We support pilot runs, scale-up, and scheduled replenishment with reliable delivery and responsive after-sales.

What You Can Customize with NEW STAR?

What You Can Customize with NEW STAR
End-to-End Expertise — Guarding, Mechanics, and InterfacesGuarding geometry: protective height/length, detection resolution/beam pitch (finger/hand/body), sensing range
Mechanical design: housing depth/length, window orientation (front/side), mounting & brackets, finishes
Environmental protection: sealing and enclosure options matched to your site conditions
Electrical/I/O: connector and interface options aligned to your control architecture
Brand & packaging: private-label branding (logo/color/label), documentation sets and labels to your spec
Enablement: operation/maintenance guides and training materials for your team and partners
Quality You Can Trust — Process & DeliverablesDedicated project manager & test plan from RFQ to mass production
Pre-production samples for evaluation, then final inspection before shipment
Batch documentation & traceability for every order
NDA/IP protection and continuous technical support throughout the lifecycle
Deep Dive Needs Assessment
Deep-Dive Needs Assessment
Beyond Checklists: Precision Diagnostics
✅ Application Scenario Modeling
Remote line walkdowns via secure video to surface real-world pain points: nuisance stops, blind spots, misalignment/vibration, access for tooling and maintenance.
Data-driven review of E-stop activations, downtime/near-miss logs, and changeover patterns; stop-time & approach-speed inputs to size safety distances and choose the right light-curtain resolution/height.
✅ Compliance Sandboxing
Market-access roadmap: comparative timelines/costs and documentation for CE marking and relevant machinery safety standards (e.g., risk assessment per ISO 12100; PL calculations per ISO 13849-1 / IEC 62061; light-curtain conformity to EN 61496; site rules such as OSHA/ANSI as applicable).
Component pre-screening: verify declared PL/SIL levels, IP ratings, and electrical interfaces; check supplier dossiers (e.g., RoHS/REACH), wiring/OSSD diagrams, PFHd data, and acceptance-test checklists.
Co Creation Design Finalization scaled
Co-Creation Design Finalization
Industrial-Grade Collaborative Design
✅ 3D Application Simulation
Digitally prototype guarding in CAD around the machine envelope (press, press brake, shear, injection molding, hydraulic).
Model stop-time/approach-speed to size protective height, resolution/beam pitch, and minimum safety distance.
Verify mounting, visibility, cable routing, and maintenance clearances before hardware commits.
✅ Dual-Track Validation
Safety Track: Functional-safety review against relevant machinery standards (e.g., risk assessment, PL/SIL rationale, light-curtain conformity), plus OSSD/wiring checks and environmental (IP/EMC) considerations.
Operator Track: Alignment/teach-in trials, ergonomics for load/unload, glare/reflection tests, and vibration robustness to minimize nuisance stops and speed commissioning.
Deliverables
DFM package (mechanical + electrical) with risk-assessment summary and PL/SIL rationale
Commissioning pack: pre-production sample report, wiring/OSSD diagrams, acceptance checklist, and final-inspection record
Traceability docs (lot/batch) and maintenance/verification schedules (periodic test guidance)
Transparent Value Engineering
Transparent Value Engineering
Total-Cost Ownership Visibility
TCO Pricing Breakdown
BOM optimization: optics, emitters/receivers, housing, cabling—spec to performance & budget.
Compliance pack: risk-assessment templates, PL/SIL rationale, wiring/OSSD docs to speed CE/UL files.
Logistics: FOB/EXW, consolidated shipments, carton optimization to reduce freight/handling.
Lifecycle costs: fast alignment, clear installation guides, and spares planning to cut downtime.
Risk Mitigation
Commercial: volume-tiered pricing, frame contracts with optional material price locks.
Planning: forecast-based scheduling, safety-stock options, multi-currency quotes (USD/EUR/RMB).
Financial: flexible terms; optional FX-stability windows for long-lead programs.
Rapid Iteration Sampling
Rapid-Iteration Sampling
Agile Prototyping
✅ Modular Sample Library
Pre-engineered guarding modules—protective heights, resolutions/beam pitch, ranges, housings (front/side window), brackets, and connectors—so we can configure and ship evaluation samples fast.
✅ Quick Commissioning Tests
Pre-production samples arrive with alignment tools, OSSD/wiring diagrams, and an acceptance checklist for stop-time/approach-speed verification. Feedback loops directly into engineering for rapid tweaks.
Assurance
Pre-production samples before mass production · Final inspection before shipment · OEM/ODM support · Flexible terms and MOQ from 1 pair.
Zero Defect Industrial Manufacturing
Zero-Defect Industrial Manufacturing
ISO9001:2015–Certified Production
✅ Traceable Processes
MES travelers with lot IDs for optics, PCBs, and housings; QR-coded labels and full DHR per order
Recorded torque/weld/encapsulation parameters; OSSD functional tests and response-time logs
SPC on alignment, beam intensity, and electrical thresholds; final inspection before shipment
✅ Failure Prediction
FMEA/PFMEA library + field-data analysis to preempt risks (vibration, contamination, misalignment)
AOI/vision inspection for emitter/receiver placement; ICT/EOL testing; optional burn-in for harsh-duty builds
Preventive-maintenance and calibration schedules tied to quality gates
Smart Global Logistics
Smart Global Logistics
Machine-Safety–Specific Supply Chain
✅ Climate-Protected Shipping
ESD-safe, moisture-barrier packaging with desiccant & humidity cards; optics vacuum-pouch optional
Shock/tilt indicators and vibration-proof cushioning for emitter/receiver housings
Carton documents include CE/Type 4 conformity pack and QR lot traceability
✅ Emergency Network
Regional 3PL options (EU/NA/SEA) with safety-stock programs for standard lines
72-hour rush fulfillment for in-stock configurations; consolidated air/LCL to cut transit time
EXW/FOB terms, forecast-based replenishment, and scheduled shipments for stable supply
Lifetime Performance Guardianship
Lifetime Performance Guardianship
End-to-End Accountability
✅ Quality Traceability
QR-coded lot/serial for each unit with final-inspection record, acceptance checklist, and wiring/OSSD test results
Batch documentation retained with production parameters and shipment details to support lifecycle compliance and audits
✅ Continuous Innovation
Annual Safety Update Notes with application guidance (e.g., new standards, mounting best-practices, IP/EMC considerations)
Clear upgrade paths—retrofit guidance and compatibility charts for successor models to minimize downtime and revalidation effort

OEM/ODM — Frequently Asked Questions

Everything you need to launch: protective height & resolution, mechanics & mounting, interfaces & safety levels, branding/packaging, pricing factors, samples & after-sales support.
Inquiry

MOQ & Customization

Flexible MOQs for pilot and scale orders. OEM/ODM with absorbency grades (Light/Moderate/Heavy), sizes, and private-label packaging; GS1/UPC ready.

Delivery Cycle & Support

3-day rapid sampling and 98.6% on-time delivery. Dedicated engineers, COA & compliance docs (FDA/CE/MDSAP), and training to speed your launch.

Quality & Certifications

ISO 13485–certified manufacturing with EN 13799:2019 absorption standards and OEKO-TEX® materials. Full traceability and 0 product recalls.